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Featured image of Toyota’s New 3D Printed Tool for Its Yaris Hybrid Could Reshape How Cars Are Made
Better Casting Tools
Toyota’s New 3D Printed Tool for Its Yaris Hybrid Could Reshape How Cars Are Made

Toyota turns to a new aluminum material and 3D printing method to make large, complex die casting tools.

by Carolyn Schwaar Sep 15, 2025
Featured image of 13 Hidden 3D Printer Weaknesses Only a 3D Benchy Reveals
Prints Ahoy
13 Hidden 3D Printer Weaknesses Only a 3D Benchy Reveals

One tiny tug boat has remained the hallmark of a healthy 3D printer for years & one of the best ways to fine-tune your printer performance.

Sep 14, 2025
Weekend Poll
It's a material world, we're all just living in it.

We see our fair share of 3D printing hardware coming through our lab, but what are you using? Over the last few (and next many) weekends we'll be unpicking this knot of preferences to see which hardware, materials and mediums you are using the most. This week's question is a simple one, with what I suspect will be a clear frontrunner.

by  Matthew Mensley Sep 14, 2025
Featured image of What’s Everyone 3D Printing With? We Surveyed 46 Filament Companies to Find Out
By Popular Demand
What’s Everyone 3D Printing With? We Surveyed 46 Filament Companies to Find Out

Gathering answers from dozens of filament manufacturers has given us a clear picture of what you're printing with in 2025. And the answer will probably not surprise you.

Sep 13, 2025
Move Over Metal
New Hitachi railcar plant imbeds 3D printing capacity for spares and tools.

Hitachi, the Japanese multinational manufacturer, opened its $100M carbon-neutral railcar factory in Hagerstown, Md., this week that features in-house spare-part and tool-making capacity using Roboze industrial FDM 3D printers. The Roboze Argo 500 will supply the plant with parts in Ultem and carbon-fiber PEEK to replace traditionally machined metal parts. Hitachi Rail will deliver several fleets of railcars from the new digital factory, including over 600 railcars for Washington D.C., Baltimore and Philadelphia.

by  Carolyn Schwaar Sep 13, 2025
Source: Hitachi
Featured image of Stop 3D Printing Failures With All3DP’s Ultimate Guide to Support Structures
Being Supportive
Stop 3D Printing Failures With All3DP’s Ultimate Guide to Support Structures

Confidently tackle overhangs and bridges in your models with All3DP's ultimate guide to 3D printing support structures.

Sep 12, 2025
Featured image of Cookiecad’s New TPU Adds a Touch of Magic to Flexible Prints
Have a Bite
Cookiecad’s New TPU Adds a Touch of Magic to Flexible Prints

The release brings the colorful filament maker's range to over 100 filaments, now including vibrant spools of TPU.

by Matthew Mensley Sep 12, 2025
Featured image of Best Online CNC Machining Services with Instant Quotes
CNC On-Demand
Best Online CNC Machining Services with Instant Quotes

Our updated guide to top CNC machining services helps you order everything from quality brackets and molds to custom fasteners and fittings, faster than ever.

by Jonny Edge Sep 12, 2025
Targeted Support
Trek's new AirLoom saddle is much more than a 3D printed waffle for your butt.

Biking giant Trek officially entered the 3D printed saddle arena with its new line of lattice-structure comfort tech that Specialized and Fizik fans have been buzzing about for years. Trek’s pitch is that its version reduces hotspots and sliding by letting the saddle move with the rider, not against them. It’s flexes where you need it (firm for bones, soft for squish) and weighs less than your water bottle. AirLoom: from $175.

by  Carolyn Schwaar Sep 12, 2025
Featured image of Boeing’s 3D Printing Breakthrough Cuts Satellite Production Time in Half
Race to Space
Boeing’s 3D Printing Breakthrough Cuts Satellite Production Time in Half

The aerospace leader's new technique prints features directly into satellite structures, a move that drastically simplifies manufacturing and shaves six months off delivery times.

by Carolyn Schwaar Sep 11, 2025
Featured image of Inside the Audit: What It Really Takes to Earn the New ASTM 3D Printing Certification
To a Higher Standard
Inside the Audit: What It Really Takes to Earn the New ASTM 3D Printing Certification

ASTM’s new certification promises to raise the bar for 3D printing, giving manufacturers a global standard to prove quality and win customer trust.

by Carolyn Schwaar Sep 11, 2025
Featured image of Kiri Engine’s Free 4.0 Update Gives You Unlimited Photogrammetry Exports
Start Your Engine
Kiri Engine’s Free 4.0 Update Gives You Unlimited Photogrammetry Exports

Kiri Innovations has released a jam-packed update to its popular 3D scanning app, which brings expanded and improved functionality to all users, free and paid.

by Matthew Mensley Sep 10, 2025
Print Failure
Arburg pulls the plug on 3D printing.

Germany-based Arburg, known for everything from plastic-granule printers to liquid-silicone rigs—and fresh off last year’s Formnext debut of its Freeformer 550-3X—has decided to exit the additive manufacturing stage, but keep its well-established injection molding tech. Come Dec. 31, 2025, the company will bow out, citing unmet financial goals and a global 3D printing market that never quite lived up to the hype, it says.

by  Carolyn Schwaar Sep 10, 2025
Source: Arburg
Lift Off
In response to challenges in 3D printing aerospace components

students at ETH Zurich have developed an exciting laser powder bed fusion machine that follows a circular tool path to print round components. Two different metals can be processed simultaneously, and the system could open new doors in aerospace and industry needing cylindrical or ring shaped prints. Check out this video to see the printer dubbed "Rapture" in operation.

by  Jonny Edge Sep 10, 2025
eth zurich rotational powder jet fusion printer
Source: ETH Zurich
Apple Gets Additive
3D printing finally made it into a Apple keynote speech.

Apple just gave additive manufacturing a starring role in its quest to make everything thinner, lighter, and smugly sustainable. Apple’s new 5-mm thick iPhone Air features a 3D printed titanium USB-C port that’s slimmer, stronger, and uses 33% less material than forging. Meanwhile, the Apple Watch Series 11 debuts a 3D printed titanium case that cuts raw material use in half.

by  Carolyn Schwaar Sep 10, 2025
Source: Apple
Featured image of Is 3D Printing the Key to U.S. Military’s Drone Dominance? We Asked One Man Who Would Know
Defense, Distributed
Is 3D Printing the Key to U.S. Military’s Drone Dominance? We Asked One Man Who Would Know

As the Pentagon calls for a massive increase in drone production, additive manufacturing is moving from the lab to the front lines and scaling up for production. The director of America Makes explains why this moment could finally "unlock" the technology's full potential.

by Carolyn Schwaar Sep 9, 2025
IFA Berlin
IFA Berlin also gave us a sneak peek of Makera’s next product.

Launching on Kickstarter soon, the Makera Z1 is pitched as a more compact and affordable entry-level version of the company's Carvera and Carvera Air hardware. Expect a sub $1,000 price tag and lighter construction that makes smart substitutions in the construction with minimal compromise on the performance. A prototype Z1 is pictured here alongside the company's new Cyclone Dust Collector (launching soon) which can suck up chips as they're made and is said to virtually eliminate clogs or the need for clean-up pauses while machining.

by  Matthew Mensley Sep 9, 2025
Source: All3DP
IFA Berlin
Creative tech giant xTool has a surprise debut at IFA with the F2 Ultra UV,

an unusual new laser engraver tailor-made to engrave designs inside clear glass and plastics, as well marking on sensitive materials without the potential mess or emissions. It sounds niche, but its unique ability to engrave in 3D and "cold" processing are likely to be an attractive combo for makers concerned about cleaner processing and wider material possibilities. It launches later this year.

by  Matthew Mensley Sep 9, 2025
Source: All3DP
IFA Berlin
On the pew pew side of things at IFA, portable laser specialists Laserpecker has a big new thing.

The LX2 is the company's first non-portable gantry style system, and offers a modular laser toolhead, high processing speeds and seamless integration with the company's user-friendly software. It launches in the next couple of weeks, with a deposit scheme already live on the company's website.

by  Matthew Mensley Sep 9, 2025
Source: All3DP
IFA Berlin
Elegoo’s Jupiter 2 has its European debut.

The upcoming large resin printer features an asymmetric double doors, self-regulating easy-release heated resin vat, and real-time monitoring via camera. It's a dramatic refinement on the original Jupiter which was a bit rough around the edges. Unlike that printer, which launched via Kickstarter, the Jupiter 2 will launch directly with Elegoo later this year.

by  Matthew Mensley Sep 9, 2025
Source: All3DP
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