Even if you’re new to the world of 3D printing, you’ve probably heard of PLA filament, the most popular 3D printing material out there. Polylactic acid, commonly referred to as PLA, is a thermoplastic whose constituents can be derived from renewable resources like corn and sugar cane.
It’s most known for its use in the 3D printing industry and sold in spools of a stranded material known as filament. It’s comparatively easy to work with, usually requiring minimal effort to produce quality parts, especially on a fused deposition modeling (FDM) 3D printer. But PLA plastic is also used in other manufacturing contexts due to its unique properties.
In this article, we’ll go over everything about PLA plastic, especially with reference to its use in 3D printing. We’ll look at how this plastic is made, its pros and cons, uses, manufacturing methods, properties, sustainability issues, and more.
While this process may not happen right in front of you, it’s still good to know how a filament or material is made. Unlike many plastics, which are made by using refined crude oil, the main ingredient for PLA can come from plant-based substances such as corn starch and sugarcane.
First, the raw natural material, such as corn, undergoes wet milling, where the plant’s starch is isolated and separated. Following this extraction, the starch is mixed and heated with enzymes and other chemicals to release dextrose (D-glucose), a type of sugar. Then, the dextrose is fermented, producing lactic acid monomers, which polylactic acid is primarily made of (as you might be able to guess from the name).
From there, the most common method to convert lactic acid into PLA material is by condensing the lactic acid into a lactide and then using a special polymerization process that binds the molecules together into long polymer chains by adding different catalysts and heat.
Once the PLA is processed, the plastic is granulated and sold as a raw material. In the production of PLA filament, filament manufacturers first mix these PLA pellets with other substances. These additives typically enhance the final product’s properties, such as thermal properties, color, or strength.
The new mixture is then loaded into a special filament extruder that melts the grains and then cools them in a stringed form at a precise diameter (usually 1.75 or 2.85 mm). Finally, the stringed plastic is wrapped around a spool, packaged, and shipped around the world.
When PLA is used in contexts other than filament manufacturing, the process is very similar, except that the final forming depends on the intended end product.
PLA as a 3D printing material has some obvious advantages, but it’s important to recognize that this material isn’t perfect and has some drawbacks. Below, we’ve listed some of the benefits and disadvantages of this material.
PLA is the most popular 3D printing material, but it has plenty of uses besides 3D printing:
Now that you know the industries where PLA is most used, below are a few ways that PLA components are produced:
Although we’ve already mentioned a few material properties, such as brittleness, PLA plastic has many other properties worth discussing:
PLA is naturally a great material for 3D printing, unlike other plastics such as nylon or polycarbonate, which don’t transfer as easily into additive manufacturing. Overall, PLA has a great printing performance, due to a few factors.
First, PLA doesn’t require a heated bed, enclosure, or direct extrusion setup, so the equipment needed to print this material isn’t expensive, sometimes even costing under $100. Materials such as ABS, PETG, and TPU all require at least one of these things to create quality prints.
Second, PLA is widely accessible, and the consumer 3D printing industry has grown enough that PLA filament is readily available online. It’s also pretty cheap, starting from around $20 per kilogram. Other filaments, such as PETG, cost a few extra dollars per kilogram, and there are fewer options.
Third, PLA is quite tolerant of varying print settings (within reason), so achieving a good print is pretty easy without a lengthy testing process to perfect slicer settings. Most default slicer profiles will leave you with a satisfactory model right off the bat, and just a little bit of adjustment can improve your prints even more. In contrast, ABS, PETG, and TPU are all sensitive to slicer settings, so your slicer profiles for these materials need to be delicately tuned to produce good prints.
Last, PLA can be printed more quickly than most other materials, and due to the desire for rapid prototyping, PLA is popular for quickly developing prototypes. No one wants to wait around for days until their first prototype is produced because, by then, they may have moved on to the next prototype!
Over the years, many unique types of PLA filament have emerged, giving the consumer many choices:
First and foremost, standard PLA is the regular type of PLA prevalent in the 3D printing industry, with no unique or special features besides the basic properties of the PLA material and the best affordability.
Not much different from standard options, recycled PLA is becoming increasingly available and is of excellent quality when purchased from trusted manufacturers.
Here’s where PLA really shines – literally. As a great choice for decorative prints, filament manufacturers have gotten very creative with the possibilities (although we can’t promise any strength-wise benefits). One of the most common variants is silk PLA, which yields a super shiny, smooth, and silky finish to parts, popular for pieces such as vases. Glittery or sparkly PLA contains large glitter particles that are very visible, so you can have a printed part that sparkles. Glow-in-the-dark PLA will luminesce in the dark due to special additives in the filament. There are also dual-color, rainbow, and gradient filaments to give PLA parts a colorful pop, no paint required. For a unique look, try out transparent or matte PLA filaments.
Taking a slightly different approach to aesthetic filaments, composite filaments aimed at mimicking a natural material can elevate 3D prints to a new level. Wood PLA often contains actual wood particles to give it a realistic carven-wood appearance, great for prints like plaques. Marble PLA filament is another popular option, and sometimes (but not always) contains small particles of stone to yield a marble-like, speckled finish.
“Plus” and “Pro” are common terms in the filament business to describe a material that has been mixed with special additives to enhance its performance, usually concerning its strength. Pro PLA and PLA+ are great options if you want to print functional, real-world-use parts that will be subject to physical stresses but in a material that’s still easy to print.
For even more strength, carbon fiber PLA is a composite filament that contains carbon fiber particles to increase the PLA’s strength and durability while maintaining most of its ease-of-use properties.
Aside from filaments formulated for strength, there are PLA variants that aim to improve other important physical properties. These include soft PLA, a flexible TPU-like filament, heat-resistant PLA, and conductive PLA for low-magnitude electrical projects.
As we’ve mentioned, PLA plastic is sourced from plants such as corn instead of harmful materials like crude oil, which most other plastics are made from. This means PLA is a sustainable material for the most part, as plants are relatively renewable.
However, the plants required to produce PLA are important as a food source, and some could argue that it’s not in the planet’s best interest to use these limited crops to make plastic over food. Currently, there are research efforts looking to use crop byproducts instead of the crop itself to produce PLA.
PLA is also technically biodegradable, but it takes a long time, even in an ideal environment, for PLA plastic parts to degrade. One study found that in a controlled composting environment, with heat and decomposing organisms to expedite the process, PLA plastic took three months to break down.
It would take even longer than three months for PLA to decompose in natural, uncontrolled conditions. So, it’s not like you can just toss all your old 3DBenchys in the composter or on the ground. Instead, it’s best to send PLA to a special facility capable of recycling 3D printing scraps whenever possible. Alternatively, you can recycle your PLA scraps yourself with enough commitment!
You can also aim to reduce your consumption of virgin material by purchasing recycled filament. The methods for recycling printing waste have greatly improved in recent years, but some companies also source their recyclate from industrial waste. Either way, recycled PLA filament can still print just as beautifully as brand-new material.
Lastly, it’s important to discuss the toxicity and food safety of PLA plastic, as this is a key consideration of using any material. PLA is a non-toxic material and can theoretically be used for producing food-safe items, unlike other 3D printing plastics such as ABS. However, many other factors contribute to the food safety of PLA, especially if it’s a 3D printed part.
Just because a material is non-toxic doesn’t mean it’s safe to come in contact with food. For example, FDM 3D printing creates parts layer-by-layer, and there are tiny gaps between these layers. These gaps can trap foreign particles, potentially contaminating the part and providing a nice home for bacteria.
Before even putting the part in contact with food, keep in mind that the PLA filament is fed through an extruder, tube, hot end, and nozzle – all locations where other, potentially unsafe, materials come into contact with the PLA. We recommend consulting our guide to printing food-safe parts before attempting to print anything that will come into contact with food.
Moreover, additives such as plasticizers are often added to PLA filaments, which can have unknown (and untested) consequences on the filament’s food safety. Additives can leech out of the material, especially when in contact with certain liquids or at elevated temperatures. That’s why it’s best to stick with PLA filaments that are formulated and manufactured according to food-safe standards.
With this in mind, it’s important to remember that while pure PLA plastic is non-toxic and food-safe, other materials and particles can affect the safety of the finished part.
Now that you know the pros, cons, and types of PLA, you may want a spool or two of your own! While many companies make claims about the quality of the filament, a few are known for their reputation and consistent quality from spool to spool. Below are some quality brands of PLA filament:
Prusament is Prusa Research’s filament sector, and they make an assortment of materials, including several options for PLA. They even offer a recycled PLA filament in a few color options. Their standard PLA comes in over 20 different colors, including silk and glitter variations, and is well-trusted by makers.
Polymaker sells a few different types of PLA. Their arguably most notable option, PolyLite, comes in a huge variety of colors, including silk, glitter, glow-in-the-dark, translucent, dual-color, and color-changing. A more functional option is their PolyMax, an impact-resistant filament. PolyTerra, their eco-friendly choice, is available in a wide selection of matte and pastel colors, in addition to composites like PolyWood. A new addition to their lineup is PolySonic, a fast-printing PLA.
Fillamentum is a higher-end filament manufacturer, and their PLA filaments are some of the best out there, known for their unique colors (e.g. crystal clear) and great printing performance. If you’re looking for a sustainable option, their NonOilen filament is PLA blended with PHB, another bio-based and biodegradable polymer.
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