What Is Cosplay?
Cosplay is all about dressing up in the garb and visage of a favorite movie, game, or book character, and parading your costume with others. It can be anything from carrying a prop to a full-body replica of the character; you have total creative freedom and interpretation. It’s essentially Halloween with a theme!
3D printing has quickly become an essential tool in the modern cosplayer armory. In this list, you’ll find everything from simple props to full-body costumes that’ll help transform you into the cosplayer of your dreams!
If you see a cosplay item from this list that you’d like but don’t have the desire or means to do it yourself, try Craftcloud by All3DP. With a huge range of materials and finishes, your special item can be on its way to you in no time.
And now, let’s get to this incredible list!
Iron Spiderman Mask (from Avengers: Infinity War)
With Marvel being one of the most popular movie franchises of the last five years, what better way to swing us into our list than with everyone’s favorite lovable teenage crime-fighting hero, Spiderman!
This mask is a recreation of Spiderman’s “Iron Spiderman” mask from Avengers: Infinity War. The model includes interchangeable eye designs so you can make your mask unique to you!
If you order it, you’ll receive the design as an STL file for digital download, plus lifetime updates if there are any changes or updates to the project, a project STL pack to help you prepare the G-code, and member support.
- Who designed it: Do3D
- Who printed it: There isn’t a reported number of prints for this specific piece, but Oscars Cosplay N Props shows a video on exactly how to create this piece with helpful hints in the description and comments
- Where to get it: Do3D
- Cost: ~$40
Bolt-Action Sniper Rifle (from Fortnite)
Become a part of the videogame craze that’s taken over gaming systems everywhere since 2017: Fortnite. This full-size 3D printed replica will put you right in the game!
This design was created in Fusion360 and should be an easy print, with no rafts or supports. The suggested settings are to print at a resolution of 0.1-0.15 mm and at a 25% infill.
The designer suggests printing the trigger and the bolt at the highest (most detailed) quality possible and at a very low speed. Superglue can be used to assemble the individual parts together and then it can be painted however you want!
- Who designed it: ExplodingRedCow9
- Who printed it: Three users have printed this design.
- Where to get it: Thingiverse
- Cost: Free file download
Batman Armor
Batman has said “Everything is impossible until somebody does it”, which is true for this next incredible model. The full-scale replica suit designed by Order 66 Creatures and Effects isn’t battle-ready, but it’ll have you ready for every competition you enter! It even held the previous world record for most functional gadgets in a cosplay suit with 23 working items.
This cosplay suite was professionally printed by Tundra Designs and Gauntlet FX, but according to HuffPost, a suit like this one including all its gadgets can be purchased for a little under $9,000.
If you want to replicate this exact design, be prepared to pay a hefty price for all of the intricate details and necessary professional printing. However, you can use this design as inspiration to design your own (scaled down) Batman cosplay. Other designers have used NinjaTek NinjaFlex filament to print similar full-body cosplays that are relatively easy to move in.
- Who designed it: Order 66 Creatures and Effects
- Who printed it: Tundra Designs and Gauntlet FX professionally printed the design for Order 66 Creatures and Effects
- Where to get it: Contact Order 66 with inquiries
- Cost: ~$8,860
Ultron Mask (from Avengers: Age of Ultron)
If you want to cosplay as the big baddie from the Avengers: Age of Ultron movie, this fully wearable Ultron helmet is just what you need! It can also be customized to fit heads of all shapes and sizes. The design consists of nine pieces that are then assembled.
This print is rated as difficult, so it’s likely not for 3D printing beginners. But since the files are free to download, there’s no big downside to playing around with dimensions and settings. LEDs can be added to make this piece truly come to life.
- Who designed it: Stefanos
- Who printed it: There are two posted community makes, both printed in PLA. Plus there are over 5,300 downloads and 42,000 views!
- Where to get it: MyMiniFactory
- Cost: Free file download
Lancaster Repeater (from Red Dead Redemption 2)
Name your horse and saddle up to ride into your next convention with your Red Dead Redemption cosplay complete with a replica repeater! Feel like you’re right in the game, minus the tuberculosis and the bandits, of course.
This model was printed with PLA and assembled with superglue. No painting is required (all pieces can be printed in appropriate colors). The designer does offer custom commissions, so you can have your Repeater match your mods in the game! This item is shipped from the UK, so shipping time will differ based on your location.
- Who designed it: PrintedByPrinted
- Who printed it: At least seven people have purchased this item, all with rave reviews,
- Where to get it: Etsy
- Cost: ~$160-$180 depending on color choice
Crown of King Joffrey (from Game of Thrones)
Want to be the Lord of the Seven Kingdoms and the Protector of the Realm? No King Joffrey cosplay would be complete without your own crown. Now all you have to master is his cold and calculating personality, and you’ll be set to go!
This print is split into four pieces that are then glued (the designer used the brand Araldite) together. They also stated that they printed the model at 0.2-mm layer height and 10% infill, which took about 13-14 hours and used 170 grams of filament. To get the gold color on the crown, the creator painted it, but you could also use metal filament.
- Who designed it: kipiripi
- Who printed it: There’s been 1 posted community print so far, but with almost 2,600 downloads, we’re pretty sure there are many more out there!
- Where to get it: MyMiniFactory
- Cost: Free file download
LED Fire Horns
The good folks at Adafruit Industries cooked up these 3D printed LED fire horns, perfect for general-purpose cosplay as a Demon Lord or Satan himself. There are three types of horns available, so you can find ones that match your own style!
Adafruit used NinjaFlex filament to give the horns a flexible texture while still being sturdy enough to hold their shape with movement. To achieve the lighting, a string of LEDs can be fit inside the hollowed-out shell. Feel free to mix it up with different colored LEDs!
- Who designed it: Adafruit
- Who printed it: The number of prints is unknown.
- Where to get it: This is a DIY print, but Adafruit has a full tutorial complete with code on their website
- Cost: Free file download and tutorial, but the cost will depend on the materials you choose to use (see the BOM on their website)
Iron Man Suit
Fly around your convention in millionaire style with this full-body 3D printed Iron Man suit. This impressive cosplay is inspired by Tony Stark’s nanotech Mark L (50) suit. We can’t promise that you’ll have your own JARVIS, but you might just find your Pepper Potts with this full-scale cosplay!
This design can be automated with various electronic components and lights to make the suit even more similar to Tony Stark’s. Chris designed and printed the suit himself, including the electronic components seen in his video. He has more information on his page and welcomes private messages to inquire about purchasing his designs.
- Who designed it: Chris Iron Man Cosplay Hong Kong
- Who printed it: There aren’t a reported number of prints for this specific suit, but there are several comments on his video with helpful hints.
- Where to get it: Send Chris a message to inquire about purchasing the files to print this suit
- Cost: Unknown
Heart of Te Fiti (from Moana)
Go beyond the reef and bring your Moana cosplay to the next level with your very own 3D printed Heart of Te Fiti! With a few adjustments, this piece could be made into a necklace (drilling a hole) or you can carry it with you on your journey to restore peace.
This item has a diameter of 4.5 cm and was printed in PLA.
Clone Trooper Helmet (from Star Wars)
Ever since the launch of Disney+, Star Wars has once again gained popularity with so much content available and the success of The Mandalorian. What better way to celebrate than by cosplaying as a Clone Trooper? We can’t think of one! Grab your blaster and head on over to your next convention.
The helmet that’s available for download is sized for an adult male, but the dimensions are available in a PDF with the files. Make sure to read through the comments for some common questions with printing this piece!
- Who designed it: Killonious
- Who printed it: There are an amazing 35 Makes and 9 Remixes of this design!
- Where to get it: Thingiverse
- Cost: Free file download
The Elder Wand (from Harry Potter and the Deathly Hallows)
No need to disarm the previous owner to get your own Elder Wand when you have 3D printing on your side! This full-scale replica will make you the most powerful wizard at your next convention.
When printing, rafts and supports are required. A standard resolution, 20% infill, and 3 shells are recommended. The creator also suggests printing at a travel speed of 90 mm/s and orienting the model horizontally with supports to give the effect of wood grains. You could also opt for wood PLA filament.
This design can really be made unique to your specific cosplay with how you decide to paint it. The print consists of two pieces that fit together with inserts but can also be glued for more stability.
- Who designed it: jakereeves
- Who printed it: There are an amazing 167 posted Makes and 16 Remixes of this special wand!
- Where to get it: Thingiverse
- Cost: Free file download
Fossil (from Animal Crossing: New Horizons)
Is it Acanthostega? Maybe Anomalocaris? Or maybe a Trilobite? In this world, you can pick! You’ll want to show your new find to all of the other villagers at the convention.
This item is printed from biodegradable PLA and can be customized to be a different size or color if you desire.
Sting (Bilbo's Sword)
No cosplay of Bilbo or Frodo would be complete without Sting: the infamous glowing sword from The Hobbit and The Lord of the Rings trilogies.
This sword is smaller than your typical sword, which is perfect for someone of Hobbit stature. It even included the engraving “Maegnas aen estar nin dagnir in yngyl im” which translates to: “Sting is my name; I am the spider’s bane”.
Go on your next fantastic journey with Sting in hand and never be caught off guard by some pesky orcs! Since this is a plastic, 3D printed sword, it unfortuntaly doesn’t glow as Sting does in the movies. But feel free to use glow-in-the-dark filament or paint to achieve the desired effect!
The designer recommends printing at the highest resolution, a slow speed, and with 20% infill. They also suggest using a raft for stability. Once again, make sure to read through the comments for some helpful tips and tricks!
- Who designed it: ricardoalves
- Who printed it: There’s 1 community make of this special sword, plus over 4,400 downloads and almost 40,000 views.
- Where to get it: MyMiniFactory
- Cost: Free file download
Blue Spirit Mask (from Avatar: The Last Airbender)
Water. Earth. Fire. Air. 3D printing. The elements have worked together in harmony to bring you this 3D printed blue spirit mask from Avatar: The Last Airbender.
Since its release on Netflix, the Nikelodeon cartoon is surging in popularity. What better way to celebrate than by cosplaying as the mysterious blue spirit? Who’s behind the mask? What choices will you make?
This model was scaled to fit a 6.5-inch wide head, so make sure to check your measurements before you hit print! In the comments, the settings of 3 walls, 20% infill, and supports were suggested for optimal printing. Be aware that many users have reported this being a multi-day print!
- Who designed it: Jtm
- Who printed it: 21 users have printed this incredible mask!
- Where to get it: Thingiverse
- Cost: Free file download
Mjolnir (Thor's Hammer)
Are you worthy of Mjolnir? Luckily, this life-sized replica is a tad lighter than Thor’s (it’s made out of plastic and not Uru metal after all). Take up your hammer and keep watch for Loki lurking around. Your brother can be rather sneaky!
This design prints in two sections and the designer provided both a hollow and a solid option. There are also detailed instructions on the model page, including a video with step-by-step instructions.
- Who designed it: ChaosCoreTech
- Who printed it: An incredible 90 makers have printed this hammer, plus there are 19 Remixes!
- Where to get it: Thingiverse
- Cost: Free file download
Lead image source: LucasLabrador via Cults
License: The text of "3D Printed Costumes & Props: The Most Amazing Projects" by All3DP is licensed under a Creative Commons Attribution 4.0 International License.