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Bond. Laser Bond.
by Carolyn Schwaar Jun 12, 2026
Can a tiny laser finally fix FDM’s weakest link?

FDM’s dirty little secret is Z-strength: layers that cool too quickly before the next layer arrives making prints delaminate like a stale croissant. Researchers at Germany's OTH Regensburg want to fix that with a laser-enhanced FDM printhead that preheats the surface just before fresh filament lands. Laser-assisted FDM has been studied for years and shown to improve layer bonding, so why is it still mostly trapped in the lab? Cost, safety, and reliability may all be culprits. Still, if this approach works commercially, FDM’s Z-strength problem might finally meet its Bond villain.

Source: OTH Regensburg/Stefan Hierl
About the Author:
Carolyn is All3DP’s senior editor and a journalist with 25+ years covering business and technology. Passionate about making tech accessible, her work also appears on Forbes.com.

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