There’s no denying that Iron Man is a fan favorite. Tony Stark’s flamboyance is perfectly reflected in his iconic suit with its red and golden color scheme. And more often than not, it’s the helmet that catches the attention of viewers. Each suit has a unique personality, which is shown beautifully on the helmet’s faceplate.
In this article, we’ve compiled some of the best Iron Man helmet designs that you can wear with your suit or simply display as a cool showpiece. We’ve carefully curated the list, ensuring that the models are free to download and 3D print with little to no hassle. You can even customize some of these designs to suit your preferences.
Remember that if you see something you like but can’t print yourself, you can head on over to Craftcloud by All3DP. In addition to the wide range of materials and finishes, you’re guaranteed to benefit from expert-level quality and precision, as Tony Stark would expect.
So, with no further ado, let’s get into the helmets!
Wearable Masks
With the printable files from these next projects plus a bit of glue for assembly, you can bring your very own Iron Man helmet to life!
Mark I
The Mark I was the giant metal suit that Tony Stark built with nothing but a box of scraps in a cave. It started Iron Man’s legacy as we know it. The suit was crude, yet you could see some signs of the things to come. The flat face with a mouth slit and cuts for the eyes were design elements that carried forward in all the suits’ future designs.
The Mark I helmet is relatively easy to 3D print. The helmet comprises different parts that have to be glued together to create the entire model. You can even scale the model to fit your head size. With just a little post-processing magic, you’ll soon have your Mark I helmet.
The helmet was printed with PLA on a standard FDM 3D printer, and sanding, priming, and painting were necessary to give it its final look.
- Who designed it? Multiformia
- How printable/popular is it? The helmet has over 4,700 downloads and one posted make.
- Where to find it? Thingiverse
Mark III
Iron Man’s Mark III suit set the standard for future generations of the suits. It was the first time that we got to see Iron Man in all his glory, and the iconic Mark III helmet design was imposing yet elegant. The signature mouth slit and the blue-lit eyes personified Tony Stark.
This design is a testament to the maker’s ingenuity and creativity, as it closely replicates the original helmet. Not only is the helmet remarkably similar to the original one in terms of design, but it even has a faceplate that lifts up and closes at the touch of a button. This gives the helmet a sense of authenticity and shows that it’s more than an aesthetic showpiece.
The suit was printed with PLA, and the entire helmet was smoothed, primed, and painted to achieve the final result. An Arduino Nano Every was used, and the maker includes detailed videos showing how the different parts and functionalities of the helmet came together.
- Who designed it? Boxandloop
- How printable/popular is it? There are almost 45,000 downloads for the files, and 48 people have posted their makes.
- Where to find it? Thingiverse
Mark XLII – The Prodigal Son
Mark XLII is amongst the top iconic suits of Tony Stark’s collection. The suit was remarkable in terms of its functionalities and made a distinct mark with its goofy character. The Mark XLII’s helmet was slightly sleek in design and even though it looked similar to the rest, it sure had subtle details to stand out from the crowd.
This Mark XLII helmet design comes in several parts, which are printed individually and then assembled. This ensures ease of 3D printing, and you can even scale each part according to your preferences. Once printed and painted, you can wear the helmet with your suit and be your own prodigy.
Broken
The Endgame helmet is symbolic of the state of the Avengers and Iron Man in the movie. A broken, half-functioning helmet shows the stark (pun intended) reality of the fight against Thanos. The broken helmet was Tony’s last earthly companion and the only link to his home while he was floating away in the universe.
The design for the helmet has seven different pieces that print individually, and the aesthetics of the model are spot on with the original helmet. You can even light it from the inside so it resembles the original look, as shown in Endgame.
There’s also a great Instructable by the designer that details all the steps and instructions that you’ll need to create this model. This helmet will add a unique look to any collection!
- Who designed it? T-E-C
- How printable/popular is it? There are over 6,400 downloads for the helmet, and various pictures of the make are also posted along with the model.
- Where to find it? MyMiniFactory
Heartbreaker
The Heartbreaker makes a brief but strong appearance in Iron Man 3. It’s the 17th generation of the Iron Man suit and is a part of the Iron Legion that Tony created post-New York battle. The Heartbreaker armor has a very bulky look, as it was built with powerful chest repulsor technology.
The helmet’s design is aligned with the suit’s with extra body to it and extra material over the ears and cheeks. This gives it a unique look and makes it instantly recognizable among many of the Iron Man designs.
The model has around 30 different pieces that you’ll need to print then assemble. The maker not only included tips on post-processing but also stressed the amount of sanding required, something to keep in mind before you jump into the project.
- Who designed it? Dudekahedron
- How printable/popular is it? There are over 3,300 downloads of the helmet files.
- Where to find it? Thingiverse
The Suitcase
The Iron Mark V was Tony’s first portable suit that could be carried around just like a briefcase. The suit had a unique styling to it, as it comprised many small plates that aided its portability factor. The color scheme of the suit was also more on the lines of Mark II armor with a red and silver combination.
The design of the Mark V helmet is almost accurate to the version seen in Iron Man 2. There are 16 parts that are glued together to make the entire helmet. The red and silver color scheme is a distinctive factor that sets the helmet apart from the rest of the suits. Even though there are no detailed instructions available for the design, you shouldn’t have a hard time figuring out the assembly, as it’s quite straightforward.
- Who designed it? Mave3Dprints
- How printable/popular is it? The helmet has over 6,800 downloads and 6 makes.
- Where to find it? Thingiverse
Trinkets
While you’re wearing a freshly printed Iron Man helmet, you might as well deck out your place with accessories to match!
Cookie Cutter
You never need an excuse to bake cookies. This Iron Man Cookie Cutter is a good enough reason to bake more often, giving your treats a fun and familiar shape. You can use this print to prepare for an Iron Man-themed party or make cookies for your Iron Man-loving friends.
The model comes in three pieces, including the cookie cutter, the detail press, and a handle to make using it easier. There is a fourth file that combines the cutter and the detail press into one shape, should you prefer that instead. Either way, you will be dealing with a flat and simple print that will lead to some tasty results.
- Who designed it? bluedynno
- How printable/popular is it? This cookie cutter has seen over 9,000 downloads and 6 makes.
- Where to find it? Thingiverse
MMU Tag
Show off your love for Iron Man with this personalized tag. Designed with a keychain hole, you can attach this print to your keys or bag, or simply hang it in your room.
While best suited for a printer capable of multi-color printing, the designer provides all 14 files, allowing you to print your tag in whatever color combinations you desire, even on a basic 3D printer. Go for a classic Iron Man look or create your own unique design. You even have the option of printing all the pieces in a single color and painting them, if you like.
- Who designed it? muddymaker
- How printable/popular is it? We may have found a hidden gem, as this file only has 57 downloads so far. You can be the first to share a make!
- Where to find it? Printables
SD Card Holder
SD cards are great to store data, until they’re lost. They’re small and really easy to lose if not stored properly. While there are many SD card holders you can 3D print, the Iron Man helmet is a must-have if you’re an Iron Man fan.
This SD card holder is one of those things that shows the exceptional world of 3D printing, combining aesthetics with functionality. It can hold up to four full-sized SD cards and four MicroSD cards. The faceplate is hinged on the helmet and lifts for accessibility. The entire thing prints in several pieces, which you have to assemble to make up the model.
- Who designed it? ExtraChegg
- How printable/popular is it? There are over 30,000 downloads, 41 posted makes, and 8 remixes, including a USB holder.
- Where to find it? Thingiverse
Iron Pencil Holder
This pencil holder is another of the desktop accessories that make the best use of 3D printing. It turns even the most boring parts of your desktop into one that you can highlight proudly.
While this model has been printed in one go and painted, there’s also a remix that you can print in two different colors. This saves you the hassle of painting it to look like the original helmet. The model prints with supports, and you should have no problems putting it together.
- Who designed it? Sinth
- How printable/popular is it? The file has around 14,000 downloads with 16 posted makes.
- Where to find it? Thingiverse
Bonus: Arc Reactor Stand
This helmet stand is a must if you’re going to show off your collection. The stand gives the helmet its own place and ensures that it doesn’t get tossed around. While many stands might be simple and boring, with 3D printing, you can get one that goes perfectly with your collection!
The stand is also the perfect companion for your Iron Man helmets, as its base is the shape of Iron Man’s arc reactor. It comprises simple parts that you just need to glue together after you’re done 3D printing them.
- Who designed it? Estikuma
- How printable/popular is it? The file has around 500 downloads with a posted make.
- Where to find it? Thingiverse
License: The text of "3D Printed Iron Man Helmet: Best STL Files & 3D Models" by All3DP is licensed under a Creative Commons Attribution 4.0 International License.