Getting a Perfect Fit Used to Be Hard, Body Scanning with Peel 3D Makes It Easy

From Scan to Print: A Seamless Workflow

After capturing a body scan, Peel 3D software allows users to refine the mesh, fill gaps, and export files in formats like STL, OBJ, PLY, FBX, STEP, and IGES. These files integrate easily with CAD tools for design adjustments and slicing software for 3D printing. This compatibility means professionals can move from scan to finished product without complex conversions.

Additive manufacturing ties it all together. FDM printers can produce quick prototypes for fit testing, while SLS or resin-based systems deliver durable, patient-ready components.

For example, a prosthetic socket can be scanned, modeled, and printed in a matter of days, dramatically reducing lead times compared to traditional casting methods. The same approach applies to orthopedic insoles, custom sports gear, and even rehabilitation aids.

Peel 3D Solutions: Hardware and Software

Peel 3D scanners are designed for ease of use without sacrificing accuracy. They handle complex geometries like limbs, feet, or full-body scans, even in challenging environments. Combined with Peel software, users can clean up scans, optimize surfaces, and prepare files for downstream processes. This streamlined workflow supports a wide range of applications while keeping costs and complexity manageable.

Real-World Applications

From 3D Scans to Life-Changing Prosthetics in Mongolia

In some parts of Mongolia, access to advanced healthcare is limited, making prosthetic production a challenge. Peel 3D technology helped local teams scan residual limbs with precision, enabling them to design sockets that fit comfortably and securely. These designs were then 3D printed using lightweight polymers, reducing weight while maintaining strength. The result: affordable, high-quality prosthetics delivered quickly, restoring mobility and independence for patients who previously had few options.

Precision and Comfort for Customized Orthopedic Shoes

Italian company Duna leverages Peel 3D scanners to create orthopedic shoes tailored to each patient. The process begins with a detailed foot scan, capturing every contour and asymmetry. This data informs CAD modeling and 3D printing of components such as insoles and structural supports. By combining scanning and additive manufacturing, Duna achieves a level of customization that traditional methods cannot match, improving both medical outcomes and everyday comfort.

Looking Ahead

As body scanning becomes more accessible, its applications will continue to expand. Telehealth and remote scanning could allow patients to capture their own data at home, while global collaboration will enable specialists to share designs instantly. Combined with additive manufacturing, Peel 3D offers a practical way to deliver personalized solutions, from prosthetics and orthopedics to sports gear, fashion, and beyond.