In resin-based 3D printing, each layer is formed by hardening a liquid resin using a light source in a process known as curing. This is the defining trait of resin-based printing, which is also referred to as resin 3D printing or vat polymerization.
Resin printers can achieve a much higher resolution and precision compared to other desktop solutions such as FDM 3D printing. This is why the technology is often used for aesthetic purposes, like visual prototypes and artistic models, or finely detailed parts, like those found in the jewelry industry.
Yet, ordinary photopolymer resins are somewhat fragile, and they leave the smaller details on your prints susceptible to cracking and snapping. Some companies have addressed this issue by introducing tougher and more durable resins. This is an especially popular move, as resin 3D printing continues to become more common and affordable.
Let’s look at what tough resin is, how it’s used, and how it compares to standard resins.
Tough resins are developed for applications that require materials capable of withstanding high strain and stress. In fact, the mechanical properties of the cured parts produced by tough resins can even rival industry-grade plastics, as we’ll see later.
Balancing strength and compliance, tough resin is a great choice for strong, functional prototypes and assemblies that need to undergo short periods of mechanical stress. This makes it ideal for wearables, gadgets, and other objects that need to withstand some wear and tear.
Such resins can pose their own challenges when compared to standard resins. Some may require professional 3D printers, and others are simply well above the budget for most hobbyists and home power users. We’ve compiled a list of our favorite tough resins for you to weigh the options for your specific needs. But first, let’s cover some background and general tips.
For comparison, below are some of the main properties of tough and standard resin:
There are a handful of general tips when printing with tough resins. While each resin manufacturer provides its own specific recommendations, the following guidelines should also be observed:
You’ll note that for tough resins, every manufacturer provides technical specifications regarding mechanical behavior. We won’t get into much detail on these properties, although some basics can be extremely helpful for the uninitiated in material engineering (most of us).
Tensile strength is a value representing the maximum tensile force (pulling two ends of the material away from each other) that a material can handle before critical damage, while Young’s modulus evaluates how much force is necessary to start deforming it.
Shore D hardness tells you how hard or soft a material is, where higher numbers denote higher hardness. There are several different Shore Hardness scales. Flexible resins typically use Shore A, and tough resins use Shore D.
It’s also important to consider a material’s impact strength, which quantifies its ability to withstand sudden and intense impacts or forces. It’s measured through standardized tests like Izod impact. This involves striking a rod-shaped sample and measuring the energy lost per unit area (J/m) or cross-sectional area (J/m2).
Samples can have a V-shaped indentation (notched) and or be unnotched. The notch acts as a stress concentrator, revealing a material’s susceptibility to crack propagation. Unnotched samples showcase overall energy absorption. In this article, we’ll report the notched Izod test results when available.
So now that we’ve covered the basics, let’s get started on the top picks for ABS-like tough resins!
When it comes to creating durable models or projects requiring robustness in high-stress environments, the Resione M58 ABS-like tough resin could be a perfect choice. There are also two other notable variants, M68 and K. Both share similar material properties but have ~10% higher impact strength.
For M58, think printed miniatures, action figures, even dental models – anything that needs to survive an accidental tumble. M68 suits projects involving model building, artwork, or props, while K is the preferred choice for higher-precision figures and parts. However, it’s important to note that the manufacturer advises against its use in underwater scenarios.
What if your project demands resilience against water exposure and needs more toughness? Resione formulated HT100 for this purpose, and it’s available at a similar price. This is a heat-resistant resin that not only withstands room temperature water but can endure boiling water for some hours, along with other high-temperature and pressure circumstances.
All resins are compatible with most UV 395-410 nm DLP and LCD resin 3D printers.
Formlabs’ Tough 2000 resin is a reformulated version of their old Tough Resin. According to the company, it’s the strongest resin in its portfolio, offering the same – if not better – properties than those of ABS plastic.
As with any Formlabs material, Tough 2000 was developed for use in their own machines, namely the Form 2 and Form 3. Formlabs highly recommends post-curing times of 60 minutes at 70 °C to bring out the best mechanical properties.
Siraya Tech’s Blu is one of the most popular tough resins in the market, partially due to its low price point. At around $50 per kilogram, this resin is comparable to standard resins in cost while still providing better mechanical properties.
Blu is advertised as a fast and easy-to-use resin that works well with most desktop 3D printers as well as common cleaning and post-cure methods. Be aware that it was designed for LCD and DLP printers, not SLA. Siraya recommends printing Blu at temperatures of 25 °C or above, although a heater is rarely required.
Phrozen Impact-Plus is a tough resin that has been developed through a collaboration between Loctite and Phrozen. Designed with durability and flexibility in mind, this resin also showcases one of the highest impact resistance among its counterparts, ensuring that printed models or parts maintain their integrity and return to their original shape after bending.
This combination of high-impact resistance and exceptional flexibility positions the Phrozen Impact-Plus as an ideal resin for projects demanding toughness and the ability to withstand cyclic loading. It’s particularly useful for applications like belt buckles or other functional parts. Not to mention its impressive weight endurance, with objects printed from this tough resin capable of carrying loads exceeding 150 kg!
Liqcreate’s Strong-X is perhaps the toughest resin on this list. Boasting a 91 MPa tensile strength and 135 MPa flexural strength, it can easily be applied for heavy-duty uses. Strong-X also provides high-temperature resistance, enough even for injection molding applications.
And yet the coolest part is that it can be printed on most budget DLP and LCD printers, including the Anycubic Photon, Elegoo Mars, and Wanhao D7. (See the full compatibility list.) The only downside is cost: Priced at around $175 per kilogram, it’s one of the more expensive resins in the market.
The ABS-Like Resin+ by Anycubic is perhaps the cheapest tough resin available. There is a generous variety of colors to choose from, and the resin has a lower concentration of harmful volatile organic compounds (VOCs) according to the company.
Its toughness comes from the addition of polyurethane acrylate in its formulation, which gives this material a higher tensile and bending strength. Anycubic also claims it has a longer conservation period (up to 18 months) and user reviews are very positive.
eSun’s Hard-Tough resin is a urethane acrylate resin appropriate for LCD printers. It claims to have hardness and toughness comparable to ABS filament and is able to produce prints that can withstand impact and wear.
When it comes to usage, eSun provides printer-specific setting recommendations on the product page for download. Generally, it’s recommended to print at temperatures between 18 and 35 °C. For post-processing, eSun also recommends placing the parts in a 50 °C oven for 20 minutes after the post-cure step.
The Prusament Resin Tough is Prusa Research’s line of tough materials intended for their own resin 3D printers. It offers decent mechanical properties in terms of strength but a significantly low heat resistance of up to only 50 °C.
Still, according to the manufacturer, this resin is free of strong chemicals with high odor and potential health risks, making it ideal for hobbyists and beginners. This Prusament material also has the biggest color availability in the tough resin market: 12 in total!
Photocentric’s UV High Tensile Resin makes parts with considerably high tensile strength and overall durability. Like other tough resins, this material requires some special handling like pre-heating the resin up to 30 °C prior to printing.
Though it was designed to work with Photocentric’s 3D printers, it’s compatible with most LCD and DLP printers on the market. The company even provides a list of compatible third-party 3D printers and instructions on how to calculate the proper exposure times based on the output power of your machine.
Available for ~$30 per kilogram, Sunlu ABS-like resin is yet another budget-friendly tough resin and is available in over a dozen colors. The manufacturer claims that the resin has a pleasant and minimal odor, but some users have reported a noticeable or strong smell.
The reviews confirm that it has good fluidity and produces parts with decent tensile strength. They also highlight that this resin is consistently durable across many batches of print, striking a good balance between flexibility and toughness.
However, if your project requires more flexibility, you can consider Sunlu’s high-toughness flexible resin that has a lower Shore hardness of 70D and better ductility. For absolute toughness and temperature resistance, there’s also the high-temperature resin with a Shore hardness of 88D while boasting a tensile strength of 43 MPa and Young’s Modulus of 2,070 MPa.
Loctite is a brand best known for its adhesives, sealants, and chemicals in general. While photocurable resins fit the description, it might come as a surprise that Loctite produces and sells resins for 3D printing.
Loctite 3843 HDT60 High Toughness resin is a professional material that provides high impact strength and moderate temperature resistance. It’s compatible with any DLP printer that covers the 386 nm wavelength spectrum.
This material is extensively documented, from printing settings to post-curing instructions, so be sure to check its datasheet for more information.
The superb mechanical properties of B9Creations’ ESD-Rigid Resin make it more than just a tough resin. Besides showing one of the highest tensile strengths of all tough 3D printing resins, it has a high heat deflection temperature and is electrostatic discharge (ESD) safe.
For this reason, it can produce static-dissipative parts appropriate for ESD compliance and high-stress applications. Yet, all these perks come at a high cost and added requirements, including a special hardware kit by B9Creations that includes a Wax Release Agent and a compatible build platform.
To finish off this strong list, we have ETEC’s E-Rigid Form. This is a polyurethane-based resin that can produce parts that rival injection-molded ones. It offers high tensile strength and good heat deflection temperatures, being ideal for both functional prototyping and end-use parts.
The E-Rigid Form is also water resistant, with an absorption rate of 0.67% for 48 hours of exposure. It’s an engineering-grade material that the manufacturer advises using with their own 3D printing platforms such as the Envision One and the D4K.
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