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Aerospike alive!
by Carolyn Schwaar Sep 3, 2025
3D printed copper rocket engine defies the doubters.

Once dismissed as “too heavy, too complex, not worth it,” the monolithic aerospike rocket engine has had the last laugh. LEAP 71’s 5 kN 5 kN KeroLOX thruster — think of it as rocket science on autopilot: algorithms designed it, 3D printers built it — has survived even more hot-fire testing recently. The weight is on par with bell-nozzle engines, the complexity reduced to a single printed piece, and there's significant efficiency gains, LEAP 71 says. Manufactured at Aconity3D.

Left: Version showing internal design. Right: After hot-fire testing. Source: LEAP 71
About the Author:
Carolyn is All3DP’s senior editor and a journalist with 25+ years covering business and technology. Passionate about making tech accessible, her work also appears on Forbes.com.
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