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Prusa Drops Tough PP Glass Fiber Filament — So What Can You Do With It?

Picture ofCarolyn Schwaar
by Carolyn Schwaar
Published Jul 15, 2025

Its latest functional upgrade to standard polypropylene is stiff, heat-resistant, and easier to print than you’d expect, says Prusa.

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Prusa Research says its new filament is all about strength and reliability. The Prusament PP Glass Fiber in natural is a reinforced polypropylene composite that promises improved mechanical properties and better printability than standard PPP, aimed squarely at functional parts for demanding applications — think automotive brackets, lab fixtures, drone parts, or anything that needs to withstand mechanical stress and elevated temperatures.

Because PP is highly chemical resistant it’s a good choice for lab products (Source: Prusa Research)

This new filament builds on the base properties of polypropylene, which is known for being lightweight and resistant to chemicals and heat. By blending in glass fibers, Prusa Research has significantly enhanced its dimensional stability and stiffness. The result is a material that should hold up under pressure but also prints more easily than standard PP, which is often tricky to tame because of its high tendency to warp and how  varying the extrusion temperatures can result in different properties within a single 3D printed part.

Top Applications for PP GF:

  • Drone Frames and Components
  • RC Car Parts
  • Custom Tool Handles
  • Outdoor Gear Mounts and Clips
  • Automotive Brackets
  • Lab Equipment Fixtures
  • Industrial Enclosures and Mounts
  • Aerospace Prototyping
  • Production Jigs and Fixtures
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In terms of aesthetics, Prusament PP GF has a matte, slightly rough finish that not only looks professional (hides layer lines) but also accepts dye well, the company says. Since it’s based on a translucent white polymer, users can customize the color post-print if desired. (Typically, PP is resistant to paints and dyes.)

For printing, the setup is a bit specialized but still manageable. The recommended nozzle temperature is 245 °C, with a heatbed setting around 95 °C. Crucially, you’ll need to print on a polypropylene print sheet—Prusa’s own textured PEI sheet won’t work here. For those looking to get the most out of it, Prusa also sells the matching PP print sheets, making it easier to create a fully compatible setup.

Prusament GF PP doesn’t require drying before use (Source: Prusa Research)

Prusament PP GF Material Properties

Property Value Method
Density 0.91 g/cm³ ISO 1183
Moisture Absorption (24 hrs) 0.03% Prusa Polymers
Moisture Absorption (7 days) 0.04% Prusa Polymers
Heat Deflection Temp (0.45 MPa) 158 °C ISO 75
Heat Deflection Temp (1.80 MPa) 115 °C ISO 75
Tensile Yield Strength (filament) 21 ± 0.4 MPa ISO 527
Hardness Shore D 62 Prusa Polymers
Interlayer Adhesion 13 ± 1 MPa Prusa Polymers

And don’t forget to use a hardened steel nozzle; the glass fibers are abrasive and will quickly wear down brass. On the plus side, the filament doesn’t require drying before use, which is a welcome convenience.

According to Prusa Research CEO Josef Průša, this filament is designed for tough jobs: “Our latest filament combines the lightweight, heat-resistant properties of polypropylene with the strength and dimensional stability of glass fibers,” he says. “Ideal for tough applications, from automotive and aerospace parts to durable drone components. It’s easy to print and delivers an attractive matte finish.”

Prusament PP Glass Fiber is produced in-house at Prusa’s manufacturing facility in Prague. It boosts a diameter precision of ±0.04 mm and users can scan the QR code on the spool to verify detailed production stats.

The filament is sold through Prusa’s online store for around $69.99.

This material isn’t intended for intricate miniatures or ultra-fine details, rather durable, warp-resistant parts that can handle real-world use. If you’re working on larger structural components or need something that can survive a bit of abuse, Prusament PP Glass Fiber is worth a closer look.

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Mechanical Properties of 3D Printed Parts

Property Horizontal (XZ) Vertical (Z) Method
Tensile Yield Strength 27.3 ± 0.7 MPa 30.7 ± 0.3 MPa ISO 527-1
Tensile Modulus 2.1 ± 0.1 GPa 2.5 ± 0.1 GPa ISO 527-1
Elongation at Yield 3.4 ± 0.1% 3.2 ± 0.1% ISO 527-1
Flexural Strength 27.5 ± 0.7 MPa 41.7 ± 1.5 MPa ISO 178
Flexural Modulus 1.8 ± 0.1 GPa 3.4 ± 0.3 GPa ISO 178
Deflection at Flexural Strength 8.0 ± 0.1 mm 3.7 ± 0.5 mm ISO 178
Impact Strength (Charpy) 19 ± 1 kJ/m² (unnotched) 17.2 ± 1.7 kJ/m² ISO 179-1
Impact Strength (Charpy, Notched) 14.5 ± 0.3 kJ/m² 10.5 ± 0.8 kJ/m² ISO 179-1
Prusament PP Glass Fiber Natural
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About the Author:
Carolyn is All3DP’s senior editor and a journalist with 25+ years covering business and technology. Passionate about making tech accessible, her work also appears on Forbes.com.
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