Once again, 3D printable tools are dominating Thingiverse!

A 3D printed fractal vise, a gripping tool specially made with fractals to form to the shape of any object in its grip, was the top design for weeks until its 30 days passed by this week. It’s now sitting pretty as the eleventh most popular design this past year after being live for just over a month.

The design was created by Michael Laws, the man behind the popular Teaching Tech YouTube channel that features a lot of great 3D printing content. In a YouTube video uploaded alongside the model that’s received well over a million views, Laws presents his fractal vise, its design process, and his inspiration from another YouTube channel: the restoration of a 100 year old fractal vise by Hand Tool Rescue. The Hand Tool Rescue video, uploaded just over two-weeks before the Teaching Tech video, has so far exceeded over 10 million views. Interestingly, even this channel needed 3D modeling to restore the rare tool, having commissioned a machine shop to model and recreate one of the device’s missing micro-jaws.

Fractal vises are exceedingly hard to come by, as both Hand Tool Rescue and Laws noted. We’ve found one available for pre-order by a producer in the USA called AirGraver who specializes in hand engraving tools, but it’s not clear whether the product was a response to the popular restoration video — having been listed on the website around the same time. The pre-order down payment is listed at $150 for a full-scale 16-micro-jaw “Titan” fractal vise and $75 for the smaller 8-micro-jaw “Goliath” or “PalmControl” vise. The seller notes the final price is undetermined and that production won’t begin for some time, but if you need a stronger grip than the 3D printed version can offer, this is it.

Open-Source Tools: 3D Printed Fractal Vise

What Does "Fractal" Mean?

Image of Open-Source Tools: 3D Printed Fractal Vise: What Does
The original vise restored (Source: Hand Tool Rescue via YouTube)

Fractal patterns are simply recurring patterns that form a larger self-similar design. They’re often found in nature, being especially observable in plants, and are a popular theme in 3D printing. One of the most popular fractal designs in 3D printing, as Laws points out in his video, is the “fractal pyramid” derived from the Sierpiński triangle. It’s a pyramid shape formed entirely out of smaller pyramids that could go on infinitely.

In the design of a fractal vise, increasingly small arcs create the form; their descending curvature allowing for the secure – but relatively gentle – grip of organically-shaped objects.

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Open-Source Tools: 3D Printed Fractal Vise

The Design

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A depiction of the fractal vise for a 1913 patent (Source: Google)

Excitingly, you can easily find the original 1913 patent of the fractal vise in Hand Tool Rescue’s video via Google’s patent search. The devices work by a series of nested arcs, with each successive arc about half the size of the one preceding it. When the end jaws press against an object, the free-moving dovetail joints allow each arc to rotate and form to the object’s organic shape.

When you watch it work, the concept is so simple – but definitely ingenious. It’s incredible that the tool hasn’t remained popular over time. But, fortunately, the expired patent means that the tool is ripe for democratic manufacturing as makers like Laws easily create, share, and reproduce reproduced the century-old vise.

The design itself is very impressive. Laws says that he only followed the Hand Tool Rescue video to inform his design, copying the unique device’s composition, and ignored the patent files. Parametric design was used to base the model around a set of variables – meaning the entire design will adjust if a user changes those variables. But Laws further complicated his revitalization with three secondary goals: no support material, minimal plastic, and constrained jaws that couldn’t disassemble during regular use.

To minimize plastic, Laws avoided a large base or 3D printable lead screws for the vise. Instead, a list of commonly available parts to source is provided in the Thingiverse file’s description and a minimal base is included in the design that just serves to house the bearings and lead screw.

Due to the dovetail joints and nested arcs, supportless printing would prove difficult, as some aspect of the design always needs support when printed as full pieces. To overcome this, the larger arcs were split in half and are printed vertically. This preserves the design’s essential angles and overhangs, as well as allowing for stoppers to be attached during assembly that effectively constrain the jaws.

“I have no doubt the original metal version is superior to this,” Laws says of his design, “but you just can’t get one. So, this democratic manufacturing means that anyone with a 3D printer can have their own.” If the few fractal vises that are available for purchase don’t strike your fancy – or you’re just keen on a project – Laws’ design is certainly the way to go. In his video, he goes on to say he’s excited to see what community remixes make of his design, and points to the open-source release of not only the STL files required for 3D printing, but also the completed assembly’s source CAD.

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Open-Source Tools: 3D Printed Fractal Vise

More 3D Printable Tools

Image of Open-Source Tools: 3D Printed Fractal Vise: More 3D Printable Tools
Teaching Tech's fractal vise CAD design (Source: Teaching Tech via YouTube)

Unique tools are a popular theme on 3D printing repositories like Thingiverse, so there are plenty more useful devices like the fractal vise. We’ve gathered a few of our favorites for you to peruse below.

Do you have another 3D printed tool in mind? Let us know in the comments below!

Borgey’s Fractal Vise

Before Teaching Tech, there was Borgey. Chris Borge created his own version of the Hand Tool Rescue fractal vise with an accompanying video. Both were mentioned and recommended in Laws’ video, so if you want a larger 3D-printed body on your fractal vise, or just want to see another design, check it out.

Borgey’s version of the fractal vise (Source: Chris Borge via YouTube)

Sanding Tools

Need a better sanding block? Replacements for your hand sander just not cheap enough? Mik Bar has you covered with their design: Sanding tools – hands & machines.  The files come with a variety of blocks you can fix sandpaper to and use by hand, for some, or more attractively, attach to a drill for an automatic sander.

One of the sanding tools attached to a drill (Source: Михаил Бабаринов via YouTube)

Quick Setup Drill Depth Stop

A much simpler design, but very practical. The quick setup drill depth stop by Highrise Workshop has been tearing up Prusa Printers. It’s made to fit snugly into the popular DeWalt drill bit case so it’s always on hand.

The drill depth stop, both attached to the drill and in the DeWalt box (Source: Highrise Workshop via PrusaPrinters)

Hand-Screw Clamp

Creating a tool commonly used in woodworking, this hand-screw clamp by jakejake was featured by Thingiverse back in 2017. The designer warns that they won’t be as strong as store-bought clamps, but one could come in handy if you’re in a tight spot… or, we guess… if you’re not?

Colorful hand-screw clamps all in a row (Source: jakejake via Thingiverse)

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Lead image source: Teaching Tech via YouTube

License: The text of "Open-Source Tools: 3D Printed Fractal Vise" by All3DP is licensed under a Creative Commons Attribution 4.0 International License.

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